Article List

• Increasing Twin Screw Extruder Output Through Optimized Screw Configuration

  This article discusses how to increase the output of a twin-screw extruder by optimizing the screw configuration. It explains how improvements in feeding efficiency, melting performance, side feeding design, mixing quality, and pressure build-up can enhance extrusion productivity. By adjusting the screw elements, such as conveying and kneading blocks, manufacturers can achieve higher throughput, better material dispersion, and more stable processing without changing the extruder size.

  Products Release October 13, 2025
• Breathable Film Masterbatch: Concept, Production Process, Applications, And Future Trends

  Breathable film masterbatch, produced mainly with polyethylene and additives through extrusion processes, is widely used in medical, packaging, and construction fields. With excellent breathability, stable quality, and bright colors, it plays a key role in manufacturing breathable films. Its production involves raw material mixing, melt blending, hot-melt extrusion, and cooling. As demand grows, factories are focusing on technological innovation, eco-friendly materials, and market expansion to enhance competitiveness.

  Material Introduction October 09, 2025
• Holiday Notice for Mid-Autumn Festival & National Day

  Nanjing Haisi Extrusion Equipment Co., Ltd. will be on holiday from September 29, 2025 (Monday) to October 6, 2025 (Monday) in celebration of the Mid-Autumn Festival and National Day. We will resume normal operations on October 7, 2025 (Tuesday). During the holiday, inquiries may be responded to with some delay, but we will do our best to assist you as soon as possible. Thank you for your understanding and support. We wish you a happy holiday!

  Notice September 28, 2025
• Four Main Methods of Physical Blending Modification of Polymer Materials

  This article introduces four main methods of physical blending for polymer modification: dry powder blending, melt blending, solution blending, and emulsion blending. Among them, melt blending using extrusion equipment, such as single-screw and twin-screw extruders, is the most widely applied in industry due to its efficiency and ability to achieve fine dispersion. Each method has its own advantages, limitations, and application scenarios in research, testing, and industrial production.

  Material Introduction September 25, 2025
• How To Choose The Right Laboratory Extruder

  Laboratory extruders are compact, high-precision extrusion machines designed for material research, small-batch production, and educational use. Compared to industrial extruders, they feature flexible modular design, precise control systems, and lower throughput, making them ideal for polymer modification, masterbatch development, reactive extrusion, and pilot-scale testing. With screw diameters typically ranging from 12 to 45 mm and output capacities of 0.25–150 kg/h, lab extruders provide critical data for process optimization, scale-up validation, and innovative material development across plastics, pharmaceuticals, and food industries.

  Products Release September 22, 2025
• Why There Is No “Universal” Screw Design for All Polymers

  This article explains why a universal screw design for plastic extrusion does not exist. Different polymers, such as HDPE and HIPS, have unique thermal, viscoelastic, density, and friction properties that directly affect melting, conveying, and throughput. These variations make it impossible for one screw geometry to efficiently process all materials, highlighting the need for polymer-specific screw designs to ensure optimal extrusion performance.

  Products Release September 18, 2025
• The Impact of TPE Pelletizing Methods on Product Quality And Solutions To Common Issues

  This article discusses how different TPE pelletizing methods, such as cold cutting and hot cutting, influence product quality. It highlights key extrusion parameters including melt temperature, pressure, and conveying speed, which directly affect pellet consistency and final product performance. Common pellet quality issues—such as black spots, discoloration, poor plasticization, or excess moisture—are analyzed with corresponding solutions to ensure stable extrusion, improved material properties, and higher product reliability.

  Products Release September 15, 2025
• From Seaweed To Polymer Extrusion: A Sustainable Packaging Solution

  Seaweed–polymer extrusion is an innovative and sustainable method of processing seaweed directly into polymer materials such as pellets, films, filaments, and 3D-molded parts. Unlike conventional fossil-based polymer production, this process minimizes CO₂ emissions while utilizing all natural seaweed components. The resulting seaweed-based polymers, known as Carraphane, offer biodegradable and eco-friendly packaging solutions with potential applications in films, small parts, and recyclable products. Continuous research aims to enhance water resistance and expand their role in the circular economy.

  Material Introduction September 11, 2025
• How To Solve Carbon Black Dispersion Problems in Black Masterbatch Production?

  This article analyzes the challenges of carbon black dispersion in black masterbatch production using twin screw extruders. Issues such as brittle or broken strands, hopper bridging, and uneven feeding are discussed. Key factors include dispersant ratio, temperature control, screw speed, and hopper design. Practical solutions—such as adjusting EVA wax content, optimizing temperature and screw configuration, adding vibration devices, and improving pre-dispersion of pigments—are proposed to enhance extrusion efficiency and ensure uniform masterbatch quality.

  Products Release September 08, 2025
• Applications of TPU in The Automotive Industry

  This article explores the diverse applications of TPU in the automotive industry, highlighting its use in interior and exterior parts, structural components, and safety features. It discusses various TPU composites, including glass fiber reinforced TPU (R-TPU), and their advantages such as lightweight design, recyclability, and improved safety. The article also emphasizes the growing trend of replacing traditional metals and PVC with TPU in automotive manufacturing.

  Material Introduction September 04, 2025