Color masterbatch is a highly efficient solution for coloring plastics, produced through precise pigment dispersion and compounding technology. Using a twin screw extruder, pigments and carrier resins are uniformly mixed, melted, and pelletized to ensure excellent color consistency, dispersion, and process stability. This technology is widely used in packaging, automotive, and consumer plastics, providing reliable and high-quality coloring performance in modern plastic manufacturing.

Plastic pelletizing is a key step in plastic recycling. By melting, filtering, and cutting cleaned plastic waste into uniform pellets, a plastic pelletizing machine ensures stable feeding, consistent material quality, and higher recycling value. For recycled PP and PS packaging waste, pelletizing transforms low-value scrap into standardized industrial raw material ready for efficient reuse.

Plastic coloring requires precise and consistent dispersion of pigments, not just polymer melting. Compared with single screw extruders, twin screw extruders provide superior mixing, accurate pigment feeding, and stable process control. This results in uniform color, lower pigment consumption, and reliable batch-to-batch consistency, making twin screw extruders the preferred solution for high-quality plastic coloring applications.

This article explains the common causes of hollow plastic pellets during the extrusion and pelletizing process, including high moisture content, improper temperature control, poor venting, and excessive cooling. It provides practical solutions such as proper raw material drying, optimized processing parameters, effective vacuum degassing, and regular equipment maintenance to improve pellet density and overall product quality.

This article highlights critical components beyond screws and barrels when selecting a plastic extruder. Key factors include screw speed and design, barrel structure and temperature control, gearbox and motor specifications, vibration reduction, and instrumentation. Modern high-speed, high-efficiency extruders optimize screw rotation, torque, and barrel heating to achieve higher output, better plasticizing quality, and energy savings. Advanced control systems and precise monitoring enhance process stability, ensuring efficient and reliable extrusion for various plastic materials.

This article introduces the EPS hot melting recycling machine, explaining how it melts and compresses EPS foam into dense strips for efficient recycling. It highlights the machine’s working principle, key advantages such as energy efficiency and automatic temperature control, and its wide application in EPS, EPP, EPE, and EVA foam recycling lines.

This article explains how plastic packaging manufacturers can turn production waste into reusable material through practical recycling and pelletizing solutions. It highlights common waste challenges, typical recycling scenarios, and the benefits of in-house extrusion-based recycling, such as space savings, cost reduction, and improved material control. The article emphasizes flexible, upgrade-friendly recycling extruder systems tailored to real packaging waste conditions rather than one-size-fits-all solutions.

This article provides an overview of thermoplastic elastomer (TPE) recycling methods, including mechanical recycling, material reuse, chemical depolymerization, and energy recovery. It explains how TPEs and TPVs can be reprocessed through grinding, melt filtration, and pelletizing, highlights closed-loop recycling in automotive applications, and introduces advanced separation technologies such as magnetic sorting for complex overmolded and co-extruded materials.

This article explains how precise temperature control improves efficiency and product quality in twin-screw extrusion. It covers key temperature zones, including the feed section, mixing zone, vent port, and die head, and analyzes how temperature interacts with feeding speed, screw speed, melt pressure, and filtration. The guide emphasizes coordinated process control to achieve stable extrusion, effective dispersion, and energy-efficient, environmentally compliant production.

This article answers common questions about plastic extrusion by comparing single-screw and twin-screw extruders. It explains their structural differences, processing capabilities, extrusion speed, and efficiency, highlighting when each type is most suitable. The article also outlines the advantages of co-rotating and counter-rotating twin-screw extruders, helping manufacturers choose the right extrusion equipment for specific materials and production requirements.